{"id":183,"date":"2026-06-02T03:21:15","date_gmt":"2026-06-02T03:21:15","guid":{"rendered":"https:\/\/leaf-chain.com\/?post_type=product&p=183"},"modified":"2026-06-02T06:15:44","modified_gmt":"2026-06-02T06:15:44","slug":"ll16-series-leaf-chain","status":"publish","type":"product","link":"https:\/\/leaf-chain.com\/nl\/product\/ll16-series-leaf-chain\/","title":{"rendered":"LL16 Series Leaf Chain"},"content":{"rendered":"
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Ever Power Transmission \u00b7 United Kingdom<\/p>\n

LL16 Series Leaf Chain<\/h2>\n

High-tensile forklift leaf chains engineered to DIN\/ISO standards \u2014 built for British industry’s most demanding lifting environments.<\/p>\n

Get a Quote \u2192<\/a><\/p>\n<\/div>\n<\/div>\n

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\"leafThe LL16 Series Leaf Chain represents a precision-engineered solution designed to meet the rigorous demands of forklift mast systems, hydraulic lifting equipment, and heavy industrial counterbalance applications across the United Kingdom and Europe. Built on a 25.40 mm pitch with plate lacing configurations ranging from 2\u00d72 through 8\u00d78, this leaf chain delivers consistent performance under both static and dynamic loads. Whether you operate in logistics, manufacturing, or dock handling, the LL16 series provides the mechanical reliability your operations depend on \u2014 shift after shift, without compromise.<\/p>\n

Manufactured from selected high-carbon alloy steel with surface-hardened pins and precision-ground plates, each chain undergoes strict quality control protocols aligned with ISO 4347 and DIN 8152 standards. Our UK distribution and technical support network ensures rapid delivery to sites across England, Scotland, Wales, and Northern Ireland \u2014 making Ever Power the preferred leaf chain supplier for British procurement teams who value both quality and responsiveness.<\/p>\n

Enquire Now \u2014 sales@leaf-chain.com<\/a><\/p>\n<\/div>\n

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Technical Specifications<\/h2>\n

All data per DIN 8152 \/ ISO 4347 standards. Dimensions in mm, strength in kN\/lbf, weight in kg\/m.<\/p>\n

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\"LL28<\/div>\n<\/div>\n

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\n\n\n\n\n\n\n\n\n
DIN\/ISO
\nChain No.<\/th>\n		Pitch
\nP (mm)<\/span><\/th>\n		Plate
\nLacing<\/th>\n		Plate Depth
\nh2 max (mm)<\/span><\/th>\n		Plate Thickness
\nT max (mm)<\/span><\/th>\n		Pin Diameter
\nd2 max (mm)<\/span><\/th>\n		Pin Length
\nL max (mm)<\/span><\/th>\n		Ultimate Tensile Strength
\nQ min (kN\/lbf)<\/span><\/th>\n		Average Tensile Strength
\nQ0 (kN)<\/span><\/th>\n		Weight\/m
\nq (kg\/m)<\/span><\/th>\n<\/tr>\n<\/thead>\n
LL1622<\/td>\n25.40<\/td>\n2\u00d72<\/td>\n21.00<\/td>\n3.1<\/td>\n8.28<\/td>\n17.2<\/td>\n58.0 \/ 13182<\/td>\n66.7<\/td>\n1.52<\/td>\n<\/tr>\n
LL1644<\/td>\n4\u00d74<\/td>\n29.6<\/td>\n116.0 \/ 26363<\/td>\n140.0<\/td>\n2.90<\/td>\n<\/tr>\n
LL1666<\/td>\n6\u00d76<\/td>\n42.4<\/td>\n174.0 \/ 39545<\/td>\n208.8<\/td>\n4.30<\/td>\n<\/tr>\n
LL1688<\/td>\n8\u00d78<\/td>\n54.9<\/td>\n232.0 \/ 52726<\/td>\n278.0<\/td>\n5.71<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* All specifications per DIN 8152 \/ ISO 4347. Data subject to manufacturing tolerances. Contact our UK technical team for critical application sizing.<\/p>\n<\/div>\n

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Material, Construction & Working Principle<\/h2>\n

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High-Carbon Alloy Steel Plates<\/h3>\n

Each link plate is stamped from high-carbon alloy steel, then heat-treated to achieve optimum hardness and ductility balance. The plates are precision-ground to ensure uniform thickness across the entire chain length, which directly translates to even load distribution and extended service life in heavy forklift mast applications common in UK warehouse and logistics facilities.<\/p>\n<\/div>\n

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Surface-Hardened Pins<\/h3>\n

The connecting pins \u2014 manufactured to a maximum diameter of 8.28 mm \u2014 undergo through-hardening followed by a surface treatment process that delivers a hard outer shell with a resilient core. This dual-phase metallurgy resists fretting wear and shear fatigue, particularly vital in high-cycle forklift operations at UK distribution centres and automotive assembly plants where chains endure thousands of lift cycles daily.<\/p>\n<\/div>\n

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Working Principle<\/h3>\n

The LL16 series leaf chain operates as a tension-transmitting flexible link. As the forklift’s hydraulic cylinder extends, the chain wraps around the mast sheave, converting hydraulic force into vertical lifting motion. The articulated pin-and-plate construction allows the chain to flex smoothly under load while maintaining linear tensile integrity. The leaf chain does not engage a sprocket \u2014 it is purely a tensile member, making fatigue resistance and break strength the governing design criteria.<\/p>\n<\/div>\n

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Application Environments<\/h3>\n

Designed for counterbalance forklifts, reach trucks, telescopic handlers, and industrial hoists, the LL16 leaf chain is also deployed in vertical conveyors and overhead crane counterbalance systems. British food and beverage processing facilities, NHS medical logistics, port and dockside operations at sites like Felixstowe and Southampton, as well as construction material handling across England and Scotland all benefit from this chain’s proven tensile performance and dimensional accuracy.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Why the LL16 Series Outperforms<\/h2>\n
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Tensile Strength up to 232 kN<\/h4>\n

The 8\u00d78 lacing configuration achieves an ultimate tensile strength of 232.0 kN (52,726 lbf), making it suitable for the most demanding heavy-lift operations in British industrial settings.<\/p>\n<\/div>\n

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DIN\/ISO Dimensional Compliance<\/h4>\n

Full compliance with DIN 8152 and ISO 4347 ensures straightforward interchangeability with OEM forklift mast assemblies. No adaptation or modification required \u2014 direct drop-in replacement for UK market equipment.<\/p>\n<\/div>\n

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Anti-Fatigue Heat Treatment<\/h4>\n

Proprietary heat treatment sequences produce a hardness gradient ideal for resisting both fatigue crack initiation at the plate surface and ductile fracture propagation through the pin core \u2014 delivering longer inspection intervals and lower maintenance costs.<\/p>\n<\/div>\n

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Scalable Lacing Options<\/h4>\n

With four plate lacing configurations \u2014 2\u00d72, 4\u00d74, 6\u00d76, and 8\u00d78 \u2014 engineers can select precisely the strength-to-weight ratio needed for each application, avoiding over-engineering and unnecessary cost in lighter-duty lifting scenarios.<\/p>\n<\/div>\n

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Fast UK Delivery<\/h4>\n

Standard stock configurations ship to UK mainland addresses within 3\u20135 working days via our European logistics hub. Emergency replacement orders can be expedited for clients operating critical production lines in England, Scotland, and Wales.<\/p>\n<\/div>\n

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Full Material Traceability<\/h4>\n

Every production batch carries mill certificates, heat treatment records, and dimensional inspection reports. Fully traceable documentation packages are available for clients operating under ISO 9001 quality management or LOLER 1998 inspection regimes across the UK.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Customer Success<\/h2>\n

Real-world outcomes from industrial clients across Europe who rely on LL16 series leaf chains.<\/p>\n

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Case Study \u00b7 UK Logistics<\/span><\/div>\n<\/div>\n

Midlands-Based 3PL Operator Reduces Chain Replacement Cost by 34%<\/h3>\n

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A third-party logistics company operating a 180,000 sq ft distribution facility in Coventry, England \u2014 running a fleet of 42 counterbalance forklifts across three shifts \u2014 was experiencing premature leaf chain wear on their Toyota 7FBMF heavy-duty forklifts. Average chain service intervals had dropped to 1,800 hours due to fatigue cracking at the pin-plate interface, resulting in unplanned downtime averaging 14 hours per month across the fleet.<\/p>\n

After switching to Ever Power LL1666 (6\u00d76 lacing) leaf chains with enhanced pin heat treatment, the facility’s maintenance team recorded average chain service intervals of 3,100 hours \u2014 a 72% improvement. Annual chain replacement costs dropped from \u00a338,400 to approximately \u00a325,300, a saving of \u00a313,100 per year. Unplanned downtime attributable to chain failure was reduced to zero incidents over a 14-month follow-up period.<\/p>\n

Outcome: 34% cost reduction \u00b7 72% longer service life \u00b7 Zero chain-related downtime incidents over 14 months<\/p>\n<\/div>\n

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“We’ve been sourcing LL16 series chains from Ever Power for three years now. The dimensional consistency is excellent \u2014 every chain drops straight into our mast assemblies without adjustment. The technical data sheets are detailed and the team responds quickly to any UK-specific queries.”<\/p>\n

James Whitfield
\nFleet Maintenance Manager \u00b7 Birmingham-based Materials Handling Company<\/span><\/div>\n<\/div>\n
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“Our cold-store warehouse in Glasgow operates forklifts in environments down to -25\u00b0C. The LL1688 chains we sourced from Ever Power have shown no brittleness or elongation issues across two full winters. Impressive low-temperature performance that we haven’t seen from other suppliers at this price point.”<\/p>\n

Fiona MacAllister
\nOperations Director \u00b7 Scottish Food Cold Chain Logistics<\/span><\/div>\n<\/div>\n
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“We specify Ever Power leaf chains across our aftermarket service division covering Linde and Jungheinrich forklifts in the Southeast. The LOLER-compliant documentation that comes with each batch saves our engineers significant paperwork time during statutory inspections. Reliable supply and competitive pricing.”<\/p>\n

Ahmed Patel
\nProcurement Lead \u00b7 Forklift Service & Repair Company, London<\/span><\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Manufacturing Capability & Custom Chain Solutions<\/h2>\n
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\"Ever<\/div>\n
\"Ever<\/div>\n<\/div>\n

Ever Power operates a fully integrated manufacturing facility equipped with CNC precision stamping lines, automatic heat treatment furnaces, and coordinate measuring machines (CMM) capable of inspecting plate dimensions to \u00b10.01 mm tolerances. Our production capacity exceeds 2 million metres of leaf chain<\/a> per year, with dedicated quality assurance personnel conducting 100% visual inspection and statistical mechanical testing on every production lot.<\/p>\n

For British OEMs, aftermarket service companies, and industrial procurement teams requiring non-standard specifications, our engineering team offers a comprehensive custom leaf chain development service. Custom options include: modified pin lengths for non-standard mast configurations, alternative surface finishes including nickel-plate and zinc-phosphate for corrosive environments, special lacing patterns beyond the standard DIN range, and fully bespoke chain lengths cut and assembled to your exact requirements. We also produce white-label chains for UK distributors who wish to supply under their own brand identity. Minimum order quantities for custom runs are negotiable depending on specification complexity.<\/p>\n

Get a Quote \u2014 sales@leaf-chain.com<\/a><\/div>\n<\/div>\n

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Frequently Asked Questions<\/h2>\n

Common questions from UK procurement engineers and maintenance managers.<\/p>\n

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\nWhere can I buy LL16 series leaf chain with fast delivery to the UK, and what is the typical lead time for forklift mast replacement chains?<\/summary>\n
Ever Power supplies LL16 series leaf chains directly to UK buyers through our online enquiry system and dedicated sales team reachable at sales@leaf-chain.com. Standard stock items \u2014 including LL1622, LL1644, LL1666, and LL1688 \u2014 typically ship within 3\u20135 working days to mainland UK addresses. For urgent forklift downtime situations, please contact our sales team to discuss priority despatch options. Custom cut lengths may require an additional 5\u201310 working days depending on specification.<\/span><\/div>\n<\/details>\n<\/div>\n
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\nWhat is the price of LL16 series leaf chain per metre for bulk orders from a UK industrial supplier, and are volume discounts available?<\/summary>\n
Pricing for LL16 series leaf chain varies according to the lacing configuration (2\u00d72 through 8\u00d78), quantity, and any customisation requirements. We offer tiered volume pricing \u2014 significant discounts apply at 50m, 200m, and 500m+ thresholds. For an accurate quote tailored to your specific chain number and annual volume, please submit an enquiry to sales@leaf-chain.com with your chain model, required length, and approximate annual usage. Our UK sales team typically responds within one working day.<\/span><\/div>\n<\/details>\n<\/div>\n
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\nHow do I know which LL16 leaf chain lacing configuration \u2014 2\u00d72, 4\u00d74, 6\u00d76 or 8\u00d78 \u2014 is correct for my forklift’s lift capacity in a UK warehouse operation?<\/summary>\n
Chain selection is primarily governed by the required tensile strength, which is a function of your forklift’s rated capacity and the mast configuration (simplex, duplex, triplex). As a general guide: LL1622 (2\u00d72, 58 kN min) suits lighter counterbalance trucks up to around 1.5 tonne; LL1644 (4\u00d74, 116 kN) covers mid-range forklifts; LL1666 (6\u00d76, 174 kN) is standard for 2.5\u20133.5 tonne machines; and LL1688 (8\u00d78, 232 kN) is specified for heavy-duty 4\u20135 tonne forklifts. Always apply a safety factor of at least 5:1 against the maximum static load. Our application engineers are available to assist with selection \u2014 contact sales@leaf-chain.com with your forklift model and mast type.<\/span><\/div>\n<\/details>\n<\/div>\n
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\nDoes the LL16 series leaf chain meet LOLER 1998 compliance requirements for forklift inspections carried out by UK CFTS-accredited engineers?<\/summary>\n
Yes. LL16 series chains are manufactured to DIN 8152 and ISO 4347 standards, which are the reference standards recognised within UK LOLER (Lifting Operations and Lifting Equipment Regulations 1998) compliance frameworks. Each batch is supplied with dimensional inspection certificates, tensile test records, and material mill certificates that CFTS-accredited thorough examination engineers can reference during statutory 6-monthly or 12-monthly inspections. If you require additional documentation such as a Declaration of Conformity, please specify this when placing your order.<\/span><\/div>\n<\/details>\n<\/div>\n
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\nWhat are the signs that a leaf chain on a forklift needs replacing, and how often should LL16 series chains be inspected in a UK food distribution environment?<\/summary>\n
Key indicators requiring immediate replacement include: chain elongation exceeding 3% of nominal pitch length (measure over a minimum 25-link span); visible cracking at the plate edges or around pin holes; corrosion pitting deeper than 10% of plate thickness; tight or binding links that do not articulate freely; and any pin rotation visible during flexing. In UK food distribution environments \u2014 where washdown chemicals and temperature cycling are common \u2014 we recommend monthly visual inspections and a formal dimensional check every 500 operating hours or 6 months, whichever comes first, in line with LOLER and manufacturer guidance. Ever Power chains supplied for food industry use can be specified with nickel-plated corrosion protection on request.<\/span><\/div>\n<\/details>\n<\/div>\n
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\nCan Ever Power supply custom-length LL16 leaf chains pre-assembled with anchor pins and connection links for direct installation on UK forklift fleets?<\/summary>\n
Absolutely. Our manufacturing facility offers complete chain assembly services, including cutting to your specified link count, pressing of anchor pins, fitting of upper and lower connection links, and final tensile proof-load testing. Pre-assembled chains reduce on-site fitment time and eliminate the risk of assembly errors during field replacement. This service is particularly valued by UK forklift dealers and fleet maintenance contractors managing large fleets where standardisation of chain lengths across multiple truck models is a priority. Please provide your chain number, total length, and anchor pin specifications when requesting a custom assembly quote at sales@leaf-chain.com.<\/span><\/div>\n<\/details>\n<\/div>\n<\/div>\n

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Ready to Source LL16 Series Leaf Chain for Your UK Operation?<\/h2>\n

Contact our technical sales team for pricing, custom specifications, or application engineering support. UK B2B enquiries answered within one working day.<\/p>\n

Get a Quote \u2014 sales@leaf-chain.com<\/a><\/p>\n

edit by gzl<\/p>\n<\/div>\n

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LL16 Leaf Chain | 25.40mm pitch, 2\u00d72\u20138\u00d78 lacing, 58\u2013232kN UTS. High-carbon alloy steel, DIN 8152\/ISO 4347. UK forklift mast supply.<\/p>","protected":false},"featured_media":176,"template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[63],"product_tag":[],"class_list":["post-183","product","type-product","status-publish","has-post-thumbnail","product_cat-leaf-chain","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/leaf-chain.com\/nl\/wp-json\/wp\/v2\/product\/183","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/leaf-chain.com\/nl\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/leaf-chain.com\/nl\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/leaf-chain.com\/nl\/wp-json\/wp\/v2\/media\/176"}],"wp:attachment":[{"href":"https:\/\/leaf-chain.com\/nl\/wp-json\/wp\/v2\/media?parent=183"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/leaf-chain.com\/nl\/wp-json\/wp\/v2\/product_brand?post=183"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/leaf-chain.com\/nl\/wp-json\/wp\/v2\/product_cat?post=183"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/leaf-chain.com\/nl\/wp-json\/wp\/v2\/product_tag?post=183"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}