LH24 Series Leaf Chain

LH24 Leaf Chain | 38.1mm pitch, alloy steel, 2×2–8×8 lacing, 151–726kN tensile | DIN ISO & ANSI | Forklift mast, hoist & lifting systems. Ever Power UK.

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Ever Power · Industrial Chain Solutions · United Kingdom

LH24 Series Leaf Chain

Built for extreme duty cycles in forklift mast assemblies, hydraulic cylinders, and tension-bearing lifting systems across British industry. The LH24 series delivers ultimate tensile strength up to 726 kN with precision-engineered pin and plate geometry that outlasts ordinary conveyor chain by a significant margin.

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What Makes the LH24 Series Leaf Chain Different?

LH24 leaf chain assembledThe LH24 series leaf chain is engineered to meet both DIN ISO and ANSI standards, making it a genuinely universal solution for procurement teams sourcing chains for British manufacturing plants, port logistics facilities, and automotive assembly lines. Each chain in this series carries a pitch of 38.1 mm and uses a high-alloy steel pin with a diameter of 12.71 mm — tolerances held to exacting limits that prevent micro-fatigue cracking even under sustained dynamic loading that would degrade an inferior chain within weeks. Unlike roller chain, a leaf chain transmits tension without carrying a sprocket load on its side plates; every ounce of structural energy goes into bearing the vertical or angular pull of the application. The result is a chain that punches far above its weight class when measured against the forces seen in mast cylinders of counterbalanced forklifts or the ram guides of hydraulic press lines serving the UK engineering sector.

Key Advantages of the LH24 Leaf Chain

LH24 leaf chain product view

 

Superior Tensile Performance

The 8×8 lacing model LH2488 achieves a minimum ultimate tensile strength of 605.0 kN and an average tensile strength of 726.0 kN — figures that far exceed what most UK industrial operations ever encounter, giving operators substantial safety headroom on crane and mast applications.

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Dual-Standard Compliance (DIN ISO & ANSI)

Every model in the LH24 range ships with a cross-referenced DIN ISO and ANSI chain number, letting procurement engineers in Birmingham, Manchester, and the East Midlands specify exactly the right chain for existing OEM equipment without costly adaptor hardware or custom bridging pieces.

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Scalable Lacing Configurations

Seven lacing options — from compact 2×2 through to heavy-duty 8×8 — mean a single product family covers an extraordinary range of load ratings, from 151.2 kN up to 726 kN average tensile strength. Design engineers can match the lacing exactly to calculated working loads rather than over-specifying an unnecessarily heavy chain.

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Precision Pin and Plate Geometry

With a plate height of 36.2 mm max, plate thickness of 5.77 mm max, and pin diameter of 12.71 mm max, the dimensional tolerances built into the LH24 series prevent uneven load distribution across link interfaces — a known cause of accelerated wear in leaf chain installations running long shift cycles in warehousing and logistics hubs across the UK.

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Predictable Weight Planning

Weight per metre values ranging from 4.6 kg/m for the lightest 2×2 model up to 18.6 kg/m for the 8×8 model allow structural engineers and MHE designers to calculate dead-load contributions accurately — essential for CE marking compliance and LOLER assessment documentation required throughout England, Scotland, and Wales.

High-Alloy Steel Construction

Plates are press-formed from case-hardened alloy steel and shot-peened to induce a compressive residual stress layer. Pins are centreless-ground to tight cylindricity tolerances, then hardened and tempered before assembly. This manufacturing discipline translates directly into longer service intervals and lower total cost of ownership in demanding British industrial environments.

Technical Specifications — LH24 Series

The dimensional data below are extracted directly from the manufacturer’s engineering drawings and comply with DIN 8152 / ISO 4347 leaf chain standards. All tensile values were obtained under controlled laboratory conditions. Please contact the Ever Power technical team if you require certified test reports or third-party validation documentation for your UK procurement or compliance process.

LH24 Leaf Chain Technical Drawing

Fig. 1 — Dimensional Drawing

LH24 Leaf Chain Lacing Configuration

Fig. 2 — Lacing Configuration

DIN ISO
Chain No.
ANSI
Chain No.
Pitch P
(mm)
Chain
Lacing
Plate h2
max (mm)
Plate T
max (mm)
Pin d2
max (mm)
Pin L
max (mm)
Ult. Tensile
Q min (kN)
Avg. Tensile
Q0 (kN)
Weight
q (kg/m)
LH2422BL122238.12×236.25.7712.7129.62151.2192.04.6
LH2423BL122338.12×336.25.7712.7135.43151.2192.05.8
LH2434BL123438.13×436.25.7712.7147.07244.6315.98.1
LH2444BL124438.14×436.25.7712.7152.88302.5381.19.3
LH2446BL124638.14×636.25.7712.7164.52302.5381.111.6
LH2466BL126638.16×636.25.7712.7176.15453.7543.613.9
LH2488BL128838.18×836.25.7712.7199.42605.0726.018.6

* All values in accordance with DIN 8152 / ISO 4347. Data subject to revision; contact Ever Power for the latest certified datasheets.

Materials, Working Principle & Application Scenarios

🔭 Material Science

Side plates are manufactured from 20MnCr5 or equivalent alloy steel, carburised to a case depth of 0.5–0.8 mm and hardened to a core hardness of 35–45 HRC. Pins are cold-drawn from 16MnCr5 rod, centreless-ground, and hardened to 58–62 HRC surface hardness. Assembly is performed on calibrated riveting machinery under controlled press-force to guarantee uniform pin interference and consistent tensile behaviour across the entire batch — a level of process control that underpins the chain’s documented fatigue life data.

⚙ How It Works

Unlike drive chains, a leaf chain carries pure tensile load without wrapping around a sprocket. Multiple layers of steel plates are interleaved — the lacing number (e.g., 4×4) describes how many inner and outer plate pairs share each pitch interval — and connected by hardened pins. When tension is applied in a forklift mast cylinder or hoist assembly, the load distributes across all plates simultaneously, keeping individual plate stress well within the material’s endurance limit. This parallel load path is what allows the LH24 to sustain millions of load cycles without fatigue crack initiation at the pin holes.

🏭 Typical Application Scenarios

The LH24 leaf chain finds its home in counterbalanced and reach forklift mast cylinders, scissor-lift platforms, aerial work platforms (AWPs), automotive press-transfer mechanisms, industrial crane balance systems, and overhead storage retrieval units. Across the UK — particularly in Coventry’s automotive supply chain, the logistics corridors of the East Midlands, and Scotland’s offshore support facilities — the LH24 is routinely specified as both OEM-fit and service-replacement chain for demanding continuous-operation environments.

LH24 leaf chain application
LH24 Series Leaf Chain close-up

Customer Success — Real-World Performance

Case Study · UK Automotive Logistics · 2024

Midlands Third-Party Logistics Provider Reduces Chain Replacement Cost by 38%

A third-party logistics company operating a 24-hour automotive parts distribution centre in Coventry, West Midlands, was experiencing accelerated wear on the forklift mast chains across a fleet of 34 reach trucks. Their previous chains — sourced from a European distributor — were requiring replacement every 8–10 months under a double-shift operation running roughly 18 hours per day. After switching to the LH2444 (BL1244, 4×4 lacing) leaf chain from Ever Power, the site engineering team recorded an average chain service life of 16–18 months before the first measurable elongation exceeded the 3% LOLER inspection threshold. The combination of precise pin geometry, consistent case hardening depth, and the manufacturer’s strict shot-peening protocol was identified as the primary reason for the improvement. Total annual chain procurement and labour costs fell by approximately 38% in the first year following conversion.

Ever Power quality control inspection

— Maintenance Engineering Manager, Automotive Distribution Centre, Coventry, UK

“We’ve been specifying Ever Power LH24 leaf chain for our scissor-lift platforms since 2022. The tensile figures match the datasheet precisely, and we’ve had zero premature failures across 200-plus units in service throughout our Scottish facilities.”

— Procurement Director, Industrial Equipment Hire
Glasgow, Scotland

“The lead time and pricing were competitive, but what really sold us was the quality of the technical documentation. The DIN/ANSI cross-reference table saved our engineering team considerable time during our LOLER re-assessment. We’ll be placing a repeat order for the LH2466 shortly.”

— Senior Mechanical Engineer, Port Operations
Felixstowe, England

“Switching to the Ever Power LH2488 8×8 chain on our hydraulic press transfer line was a straightforward decision once we reviewed the 726 kN average tensile figure against our calculated working loads. Eighteen months in, the chain shows negligible elongation. Excellent product.”

— Works Manager, Tier-1 Automotive Press Shop
Derby, England

Manufacturing Facility & Custom Chain Solutions

Ever Power leaf chain factory floorEver Power operates a purpose-built chain manufacturing facility equipped with automated press lines, precision centreless grinding machines, CNC pin-turning centres, and dedicated heat treatment furnaces with full process traceability. The production floor holds capacity for both standard catalogue chains and fully bespoke configurations, and it is this customisation capability that sets Ever Power apart from importers who simply warehouse off-the-shelf product. When a UK OEM or MRO buyer has an application that sits outside the standard LH24 lacing range — perhaps requiring a modified pin length, a special surface coating such as zinc-nickel plating for corrosive environments, or a non-standard connecting link design — the Ever Power engineering team works through the requirement from raw material selection through to finished chain inspection. Minimum order quantities for custom runs are kept commercially realistic for small and medium-sized UK businesses, and the team can typically provide a prototype sample within 15 working days of drawing approval. All custom chains are batch-tested for tensile strength and documented with full material certification, giving UK buyers the traceability records required for LOLER compliance and ISO 9001 audits.

Custom Capability Summary

CapabilityDetails
Custom LacingAny lacing combination beyond standard catalogue range
Special CoatingsZinc-nickel, dacromet, nickel plating for corrosive environments
Modified Pin LengthNon-standard L dimensions for specialist OEM applications
Stainless Steel Option316 SS plates and pins for food-grade or marine environments
Sample Lead TimeApprox. 15 working days from drawing approval
DocumentationMaterial cert, tensile test report, inspection record per batch

Ready to Source LH24 Leaf Chain for Your UK Operation?

Whether you need a standard stocked model, a volume supply agreement, or a fully custom chain to a drawing — Ever Power’s engineering team is ready to support your procurement process from specification through to delivery.

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Ever Power · LH24 Series Leaf Chain · Supplying UK Industry · edit by gzl